This gwizard estimator tool will accurately calculate the estimated cost and time required for your project.
How to Use the GWizard Estimator
To use the GWizard Estimator, please fill in the following fields with your specific machining parameters:
- Material: The type of material you are machining, e.g., Aluminum.
- Tool Diameter: The diameter of the tool in millimeters.
- Cut Depth: The depth of the cut in millimeters.
- Cut Width: The width of the cut in millimeters.
- Spindle RPM: The spindle speed in rotations per minute.
- Feed Rate: The feed rate in millimeters per minute.
- Number of Tool Flutes: The number of flutes on your tool.
- Cutting Speed: The cutting speed in meters per minute.
- Machine Power Factor: The power factor of your machine (usually provided by the manufacturer).
How it Calculates the Results
The GWizard Estimator calculates the Material Removal Rate (MRR) and the required power using the provided parameters. The MRR is calculated by multiplying the cut depth, cut width, feed rate, and spindle RPM and then converting the result from mm³ to cm³ per minute. The required power is calculated by multiplying the MRR by the cutting speed and the machine’s power factor.
Limitations
This calculator provides an estimation based on the input parameters. Actual machining conditions may vary, and it is recommended to validate calculations with actual machine performance. Make sure to fill all fields correctly to get accurate results.
Use Cases for This Calculator
Calculating Material Removal Rate
Enter the depth of cut, feed rate, and cutting width to effortlessly calculate the material removal rate. This feature helps you optimize your machining processes for increased efficiency.
Estimating Machining Time
Input the cutting speed, feed rate, and the length of the cut to quickly estimate the machining time. This allows you to plan your production schedule with precision.
Determining Spindle Speed
Specify the cutting speed and tool diameter to find the optimal spindle speed for your machining operation. Achieve accurate results for improved performance.
Calculating Metal Removal Costs
By entering the tooling cost per minute, machining time, and labor rate, you can determine the total metal removal costs. This helps in estimating project expenses effectively.
Optimizing Feed Per Tooth
Input the number of teeth on the cutter, feed rate, and spindle speed to optimize the feed per tooth value. Enhance cutting performance and tool life with this calculation.
Estimating Tool Life
By providing the cutting speed, feed per tooth, and number of teeth, you can estimate the tool life. This helps in scheduling tool changes and maintenance proactively.
Calculating Metal Removal Rate per Minute
Enter the material removal rate and machining time to find the metal removal rate per minute. This metric aids in evaluating the efficiency of your machining process.
Determining Chip Load per Tooth
Specify the feed rate, number of teeth, and spindle speed to calculate the chip load per tooth. Achieve optimal chip formation and tool performance with this calculation.
Estimating Cutting Power
Input the cutting speed, feed rate, and material removal rate to estimate the cutting power required. This information is crucial for selecting the appropriate machinery for your project.
Calculating Surface Roughness
By providing the feed rate, spindle speed, and tool diameter, you can calculate the surface roughness of the machined part. This helps in achieving the desired surface finish for your components.